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What is long span shelving manufacturing & more…

- June 18, 2025 - Team Invest in Brands

In today’s fast-paced industrial and commercial landscape, effective storage solutions are a critical aspect of operational efficiency. One such highly popular and versatile storage system is long span shelving, a robust and practical shelving solution widely adopted across the UK in various sectors, including warehousing, retail, logistics, and manufacturing.

This blog explores everything you need to know about long span shelving, from product features and cost to geographical availability and ideal use cases. It also highlights why businesses across the UK are increasingly turning to trusted long span shelving and long span shelving solutions to optimize their storage infrastructure.

What is Long Span Shelving?

Long span shelving is a heavy-duty shelving system designed for storing bulky or medium to heavy items. Unlike traditional shelving, it offers broader bays and increased load-bearing capacity, making it ideal for applications that require quick access to loose goods, cartons, or non-palletized items.

These shelving units are typically made from high-strength steel and feature adjustable shelves, which makes them suitable for a wide range of storage needs.

Key Features and Benefits

1. High Load Capacity

Each shelf in a long span unit can usually hold between 200–1000 kg (or more), depending on its size and material. This makes it ideal for industrial tools, boxes, parts, or large merchandise.

2. Flexible Configurations

With adjustable shelving heights and a modular design, long span shelving allows for highly customizable configurations to suit changing storage requirements.

3. Ease of Installation

Most long span shelving systems are boltless or semi-boltless and are easy to assemble or dismantle without specialized tools. This simplifies the process of relocating or reconfiguring storage units.

4. Durability and Strength

Made of powder-coated steel or galvanized frames, these shelves are corrosion-resistant and designed for long-term use in demanding environments.

5. Accessibility

Open designs allow easy access from both sides. This improves picking efficiency and enhances workflow, especially in fast-moving warehouses or retail backrooms.

Ideal Applications in the UK Market

Long span shelving is widely used in:

  • Warehouse and logistics centers
  • Retail stockrooms
  • Automotive parts storage
  • Libraries and archives
  • Pharmaceutical storage areas
  • Cold storage environments
  • Workshops and light manufacturing

Its adaptability makes it suitable for both high-volume storage and niche requirements across various industries.

Cost Considerations in the UK

The price of long span shelving varies based on several factors, including:

  • Material and finish (powder-coated vs. galvanized)
  • Load capacity per level
  • Number of shelves
  • Dimensions (height, width, and depth)
  • Custom features (locking systems, mobile units, etc.)

On average, pricing in the UK may range from £150 to £500 per bay, depending on size and specifications. Bulk purchases or larger projects may also qualify for discounts or custom quotations.

Locations in the UK with High Demand

Several key regions in the UK show strong demand for high-quality long span shelving:

1. London and Greater London

As a hub for e-commerce, logistics, and retail, London is a leading consumer of advanced storage systems. Companies often require modular shelving to manage inventory in limited spaces.

2. Manchester and the North West

Manufacturing and warehouse operations dominate this region. Durable and high-capacity shelving systems are frequently used in automotive, textile, and electronics industries.

3. Birmingham and the Midlands

Being centrally located, this area acts as a logistics gateway and demands efficient racking solutions like long span shelving for cross-docking and quick dispatch.

4. Scotland

Industries in Glasgow, Edinburgh, and Aberdeen require rugged storage units for pharmaceuticals, oil tools, and agricultural products.

5. Bristol and the South West

With a growing number of startups and regional warehouses, the demand for cost-effective and scalable shelving systems is rapidly increasing.

Customization Options

To meet diverse operational needs, long span shelving manufacturers often provide several customization options:

  • Decking Types: Steel decking, mesh decks, or timber panels
  • Color Coding: Custom powder coating for aesthetic or safety purposes
  • Adjustable Beam Levels: To accommodate goods of different heights
  • Locking Systems: For controlled access in high-value item storage
  • Mobile Bases: For compact storage in tight spaces

These customizations enhance usability and help businesses adapt shelving systems to very specific workflows.

Environmental and Safety Standards

Modern long span shelving systems are engineered to meet strict UK and EU safety regulations such as:

  • BS EN 15512 for structural design of racking systems
  • ISO 9001:2015 certified manufacturing practices
  • Compliance with COSHH and HSE safety guidelines

Additionally, most manufacturers emphasize environmentally conscious production, using recyclable materials and non-toxic coatings.

How to Choose the Right Long Span Shelving

Before investing in a shelving solution, UK buyers should assess:

  1. Weight and Volume Requirements
  2. Available Floor Space
  3. Height Restrictions of the Premises
  4. Material Handling Equipment Compatibility
  5. Future Expansion Possibilities

It’s also recommended to opt for shelving that can integrate with mezzanine floors or pallet racking if scalability is a priority.

Trends Shaping the Future

1. Integration with Warehouse Management Systems (WMS)

Many advanced shelving systems now feature RFID tags or barcode-enabled inventory tracking, improving automation and stock accuracy.

2. Green Storage Solutions

With the UK’s push toward carbon neutrality, more companies are preferring recyclable materials and low-emission manufacturing processes.

3. Hybrid Shelving Systems

Businesses are combining long span shelving with carton flow racks or mobile shelving units for optimal space utilization.

Final Thoughts

Whether you’re operating a large warehouse or a small backroom storage space, long span shelving is a reliable, high-performance solution. It provides the flexibility, strength, and customization capabilities needed for modern storage demands.

With the growing need for efficient space management across the UK, businesses are increasingly exploring trusted long span shelving options to stay competitive and future-ready.

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